Custom CNC Machined EV Controller Housing
Product Overview:
Optimize your EV powertrain with our precision-machined aluminum controller housings. Crafted from high-grade 6061-T6 billets, these enclosures deliver superior rigidity, integrated liquid cooling for thermal efficiency, and IP67/IP69K sealing. Our EMI-shielded, ISO 2768-f compliant solutions ensure mission-critical reliability for sensitive power electronics in demanding EV architectures.
Workmanship: CNC Milling, CNC Drilling, Metal Polishing, 4 Axis CNC Machining
Material: Aluminum
Inquiry Email: sales@flexiturn.com
Custom CNC Machined EV Controller Housing Details
Engineered for OEM Standards:
Thermal Dominance: Integrated fluid channels optimized for active liquid cooling—keeping your IGBTs and power modules at peak efficiency under heavy loads.
Monolithic Durability: Machined from solid AL6061-T6/6063-T6 billets, ensuring zero-porosity and maximum vibration resistance for the roughest chassis environments.
Total System Protection: Built-in Faraday cage effect for superior EMI/RFI shielding, coupled with IP67/IP69K-rated hermetic sealing to guard against moisture and debris.
Design-to-Assembly Readiness: ISO 2768-f precision tolerances mean our housings fit perfectly into your assembly line, reducing downtime and integration complexity.
Your Partner in E-Mobility:
From prototype to mass production, we provide the technical precision required for the next generation of electric vehicles. Stop compromising on enclosure quality.
Q1. What types of machining services do you offer?
We provide comprehensive CNC turning and milling services. FlexiTurn machines are equipped with 8-station programmable turrets and support both turning and 5-axis milling operations, making them suitable for everything from simple cylindrical parts to complex multi-axis components.
Q2. What materials can you work with?
We machine a wide range of materials including carbon steel, stainless steel, aluminum, plastics, and other engineering-grade materials. If you have a specific material in mind, just send us your requirements and we'll confirm feasibility.
Q3. What is your typical lead time?
Lead times vary depending on part complexity, quantity, and material availability. For prototypes and small-batch runs, we typically deliver within 5–10 business days. For high-volume production, we'll provide a customized schedule after reviewing your drawings. Contact us with your project details for an accurate timeline.
Q4. How do you price your services?
Pricing is based on several factors: material cost, machining time, tooling requirements, setup complexity, and order quantity. We offer competitive rates for both low-volume prototypes and high-volume production runs. Request a quote with your CAD files or drawings and we'll get back to you within 24 hours.
Q5. What quality control measures do you have in place?
We follow strict quality control procedures throughout the machining process. Our CNC systems support programmable precision down to 1 μm, ensuring high accuracy and repeatability. Every batch undergoes dimensional inspection before shipping, and we can provide inspection reports upon request.
